Professional Customization / Wide Application
Molded Pulp Industrial Packaging Machine
HGHY molded pulp industrial packaging machine is used to produce packaging materials from molded pulp, which is an eco-friendly alternative to traditional packaging materials like plastic, Styrofoam, and cardboard. Molded pulp is made from recycled paper and cardboard, making it biodegradable and sustainable.
Daily Capacity: Base On Products
ReciprocatingTechnology
High efficient and lower consumption drying line
Primarily used for manufacturing various types of standard industrial shock-proof packaging, such as packaging for household appliances, electronics, instruments and meters, tools, and accessories.
Industrial tray raw materials: Waste paper boxes, waste books, waste newspapers, book scraps, recycled egg trays, and other waste paper materials.
Final products: The HGHY Molded Pulp Industrial Packaging Machine produces a Mainly applied for producing all kinds of ordinary industrial packaging shock-proof products, like Household appliances packaging, electronic packaging, instruments and meters packaging, tools packaging, accessories packaging and so on.
Main Features
- Cost-Effective: Typically less expensive than rotary machines, making it suitable for small to medium-scale operations.
- Simple Operation: Easier to operate and maintain due to its simpler mechanism.
- Flexibility: Can produce different types of trays by changing the molds.
- Energy Saving & Stability: High efficient and lower consumption drying line;
- Scalability: Suitable for both small-scale and larger operations.
Technical Parameters
| Model | Reciprocating Production Line | ||
|---|---|---|---|
| Machine Structure | Forming Upper Platen x1; Forming Lower Platen x1; If Platen size is bigger, Upper platen move out automatically, Or to match with dryer by auto feeding. |
||
| Platen Size | Different sizes of plates would be customized on demand | ||
| Forming Method | Reciprocating | ||
| Matching Dryer | Natural Drying or Drying Tunnel Or single Layer Dryer as Optional | ||
| Heating Type | Thermal Oil, Natural Gas or Steam Heating | ||
| Control By | PLC + Touchscreen | ||
| Designed Capacity | Depends on Products | ||
| Product Height Range | ≤150mm | ||
Working Process of Molded Pulp Industrial Packaging Machine
Pulping system:
The pulping system refers to the process of converting waste paper into usable molded pulp. This involves soaking, breaking, stirring, and pulping various raw materials such as newspapers, magazines, and other paper products. The goal is to produce a consistent slurry of pulp that can be used in the molding process.
1. Pulper: Mixes waste paper with water and agitates to form a pulp;
2. Refiner: Further processes the slurry to improve fiber quality;
3. Agitators and Mixers: Keep the slurry in constant motion to ensure uniformity;
4. Screening and Cleaning Systems: Remove impurities and oversized particles;
5. Consistency Control: Adjusts the water-to-paper ratio for optimal slurry consistency;
6. Storage Tanks: Hold the prepared pulp, ensuring a continuous supply to the molding machines.
Forming system:
The forming system utilizes the main pulp molding equipment, assisted by a positive and negative pressure system. This ensures that the pulp is evenly distributed on the mold. The forming system is crucial for shaping the pulp into egg trays with uniform thickness and strength. Once the pulp is molded, the trays are transferred to the drying system via the transfer mold.
1. Molding Equipment: Shapes the pulp into egg trays;
2. Positive and Negative Pressure System: Ensures even distribution of pulp on the mold;
3. Transfer Mold: Moves the formed trays to the drying system;
3. Transfer Mold: Moves the formed trays to the drying system.
Drying system:
The drying system can be heated by various methods, including burning coal, wood, natural gas, or electricity. The purpose is to dry the molded egg trays to ensure they are sturdy and ready for use. There are two main types of drying tunnels used for this purpose: civil construction drying tunnels and steel structure drying tunnels.
1. Heating Source: Can use Thermal Oil, Natural Gas or Steam Heating；
2. Drying Tunnel: Metal structure drying tunnel.
Unique Features of Molded Pulp Industrial Packaging Machine
Precision and Control
1. Reciprocating Motion: The unique reciprocating motion of the machine ensures precise control over the molding process. This back-and-forth motion allows for consistent thickness and uniformity in the egg trays, leading to higher quality products.
Energy Efficiency
2. Energy-Efficient Design: The machine is designed to minimize power consumption without compromising on productivity. This energy-efficient design reduces operational costs and contributes to environmental sustainability.
Ease of Maintenance
3. User-Friendly Maintenance: The machine’s design facilitates easy maintenance and reduces downtime. Components are accessible and designed for quick servicing, ensuring that the machine remains operational for longer periods and production is not frequently interrupted.
Versatile Raw Material Use
4. Wide Range of Raw Materials: The machine can process various types of waste paper, including newspapers, magazines, and other paper products. This versatility allows manufacturers to utilize readily available materials, reducing raw material costs and promoting recycling.
Advanced Forming System
5. Positive and Negative Pressure System: The forming system uses a combination of positive and negative pressure to ensure even distribution of pulp on the mold. This advanced technology results in egg trays with consistent density and structural integrity.
Efficient Drying System
6. Multiple Heating Options: The drying system offers flexibility with multiple heating options, including coal, wood, natural gas, and electricity. This allows manufacturers to choose the most cost-effective and available fuel source, optimizing operational efficiency.
7. Choice of Drying Tunnels: The machine can be equipped with either a civil construction drying tunnel or a steel structure drying tunnel. This adaptability allows the machine to be tailored to different production environments and scales.
High Production Capacity
8. High Throughput: Despite its energy efficiency, the machine maintains a high production capacity, making it suitable for large-scale operations. This ensures that manufacturers can meet high demand without compromising on quality or efficiency.
Eco-Friendly Operation
9. Sustainable Production: By utilizing waste paper as the primary raw material and featuring energy-efficient operation, the machine supports eco-friendly production practices. This aligns with global sustainability goals and reduces the environmental impact of manufacturing processes.
Customizable and Modular
10. Modular Design: The machine’s modular design allows for customization and scalability. Manufacturers can add or upgrade components based on specific production needs, ensuring the machine remains versatile and adaptable to changing market demands.
Why Choose HGHY Industrial Packaging Machine?
HGHY is China’s high-tech enterprise dedicated to the research, development, and manufacturing of paper molding equipment. Withnearly 30 years of hands-on experience in project operations, our aim is to construct top-tier machines. Our service network spans over 60 countries and regions globally, with over 2,000 sets of equipment sold and more than 10,000 satisfied customers served.
Personalized one-on-one consultation services for customers.
Tailored private products
Provision of comprehensive plant layout and planning
On-site installation with door-to-door service - Our engineers will assist in installation and troubleshooting until the equipment operates smoothly
Training for your staff and complimentary technical consultation services
Lifetime service support for all devices
Our Clients from the World
HGHY is not only producing high-quality egg tray machines in China but also is able to export and install the machines all over the world. In past decades, HGHY has sold the egg tray plants to 60+ countries across the 5 continents.
In Asia
Including: India, Sri Lanka, Pakistan, Saudi Arabia, United Arab Emirates, Iraq, Kazakhstan, Kyrgyzstan, Indonesia, Philippines, Syria, Uzbekistan, Armenia;
In Africa
Including: Egypt, Algeria, Kenya, Tanzania, Mali, Cote d’Ivoire, Ghana, Botswana, Namibia, Zambia, Seychelles, Angola, Senegal, Sudan, Nigeria, Mozambique, Ethiopia, Zimbabwe;
In Europe
Including: Hungary, Poland, Romania, Ukraine, Russia, Spain;
In South America
Including: Venezuela, Colombia, Peru, Ecuador, Bolivia, Brazil, Argentina, Chile;
In North America
Including: United States, Mexico, Guatemala, Dominica, Jamaica…
learn more
Explore more support and services from HGHY and learn more about pulp molding equipment.
Pulp Forming Equipment Center
HGHY has all types of pulp molding equipment technologies and solutions.
Mould Production and Service
Exquisite mold processing technology is a reliable guarantee for the quality of molded pulp products.
Equipment Operation Video
Learn more about the pulp forming process for molded pulp packaging.